Wear occurs to the hardest of materials, including diamond, wear studies having focused on surface damage in terms of material-removal mechanisms, including transfer film, plastic deformation, brittle fracture and tribochemistry Within most industry segments, significant financial losses may be incurred due to accelerated wear of various components. In order to minimize the effects of mechanical wear and extend product life, coating solutions introduced into production and is further developing them to meet even more demanding wear applications. Applying coatings is an established industrial method for resurfacing metal parts. Failure of mechanical components due to wear is the most common and unavoidable problem in mechanical processing industries. This paper explore various techniques of assessing the wear resistance of coated and uncoated materials. Test equipment for sliding wear, erosion, impact and dynamic wear tests is induced, Processes for measuring wear rates are highlighted and Procedure for measuring wear of a specimen is discussed. Mechanical devices sometimes fail because of the wear in the moving parts due to friction. This results in significant amount of investment to replace the worn out parts. The wear testing rig is a device to simulate wears in the laboratory. The present work is about a design and manufacturing process of a pin-on-disk apparatus which is used as a test method for determining the wear of any two sliding materials. The aim of this paper is to give information about the design steps and manufacturing procedure for the pin-on-disk apparatus and to discuss the problems follows the design and manufacturing process.
Design; Manufacturing; Pin-on-Disk apparatus
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